1022 Carbon Karfe Waya Sand Coils Sae1006 Sae1008 Waya Sanda Karfe Nail Nail

Tsarin samar da sandar waya yawanci ya ƙunshi matakai masu zuwa:

Narkewa da tacewa: Tsarin samarwa yana farawa tare da narkewar tarkacen karfe ko wasu albarkatun ƙasa a cikin tanderun wutar lantarki (EAF) ko tanderun oxygen na asali (BOF).A lokacin wannan mataki, ana cire ƙazanta don tace abubuwan ƙarfe.

Ci gaba da yin simintin gyare-gyare: Ana jefar da narkakkar karfe a cikin ƙwaƙƙwaran billet ta hanyar injin ci gaba da yin simintin.Wannan tsari yana taimakawa wajen haifar da ci gaba da gudana na billet ɗin ƙarfe ba tare da katsewa ba.

Dumama: Billet ɗin ana dumama su a cikin tanderun da ke sake zafi zuwa yanayin zafi da ya dace da mirgina.Wannan tsarin dumama yana taimakawa wajen rage ƙarfin da ake buƙata don ayyukan mirgina na gaba.

Mirgina: Sai a billet ɗin da aka riga aka zafafa ta cikin jerin mirgina, yawanci a cikin injin mirgina mai zafi.Tsarin birgima yana rage ɓangaren ɓangaren billet kuma yana ƙara tsayinsa, yana haifar da sandar waya tare da girman da ake so.Adadin mirginawa da adadin raguwa ya bambanta dangane da girman sandar waya ta ƙarshe da kaddarorin da ake so.

Cooling: Bayan mirgina, sandar waya tana sanyaya ko dai ta hanyar sanyaya iska ta yanayi ko kuma kashe ruwa don cimma abubuwan da ake buƙata na injina da microstructure.

Jiyya na saman: Dangane da takamaiman buƙatu, sandar waya na iya fuskantar ƙarin jiyya na saman ƙasa kamar tsinko ko fashewar fashewar abubuwa don cire sikeli ko ƙazanta da haɓaka yanayin ƙasa.

Nadi: Ƙarshen sandar waya ana naɗe shi cikin manyan coils don sauƙin sarrafawa da sufuri.

Gwaji da sarrafa inganci: Ana ɗaukar samfurori daga coils ɗin sandar waya don yin gwaje-gwaje daban-daban kamar ƙarfin ƙarfi, nazarin sinadarai, da ma'auni.Waɗannan gwaje-gwajen suna tabbatar da cewa sandar waya ta cika ka'idodin ingancin da ake so da ƙayyadaddun bayanai.

Marufi da jigilar kaya: Da zarar igiyoyin sandar waya sun wuce gwajin sarrafa inganci, an cushe su a cikin kayan marufi masu dacewa, an yi musu lakabi, kuma an shirya su don jigilar kaya ga abokan ciniki.

Gabaɗaya, samar da sandar waya wani tsari ne mai rikitarwa wanda ya ƙunshi matakai da yawa don canza albarkatun ƙasa zuwa samfuran sandar waya masu inganci waɗanda suka dace da aikace-aikacen masana'antu daban-daban.