1. Shirye-shiryen kayan da aka sarrafa
Zaɓin ingot na aluminum: Dangane da aikin da ake buƙata na kusurwar aluminum, zaɓi ingot na aluminum masu dacewa a matsayin babban kayan aiki. Na gama gari sun haɗa da ingot na aluminum 1060 masu tsabta mafi girma, da kuma 6061, 6063 da sauran ingot na aluminum masu takamaiman abubuwan gami.
Shirye-shiryen ƙari: Domin inganta aikin ƙarfe na aluminum, ana buƙatar ƙara wasu ƙarin abubuwan ƙarfe kamar magnesium (Mg), silicon (Si), jan ƙarfe (Cu), da sauransu. Ana ƙara waɗannan ƙarin a cikin takamaiman rabo don samun halayen injiniya da halayen sarrafawa da ake so.

2. Narkewa
Lodawa a cikin Tanderu: Ana loda kayan aluminum da ƙarin kayan aluminum da aka zaɓa a cikin tanderu bisa wani tsari. Yawanci, ana loda kayan aluminum da farko, sannan a ƙara ƙarin bayan an narke wani ɓangare na su don tabbatar da cewa an haɗa su daidai gwargwado.
Narkewa da juyawa: Ana dumama tanderun don ya narke ingots na aluminum. A lokacin narkewar, ana amfani da na'urar juyawa don motsa ingots na aluminum yadda ya kamata ta yadda abubuwan haɗin za su kasance daidai a cikin ruwan aluminum, kuma ana cire ƙazanta da iskar gas a cikin ruwan aluminum a lokaci guda.
Kula da Zafin Jiki da Haɗawa: A kula da zafin narkewa sosai, gabaɗaya a kusa da 700-750℃, kuma a sa ido kan abun da ke cikin ruwan aluminum a ainihin lokaci ta hanyar kayan aiki kamar na'urori masu auna sigina don tabbatar da cewa ya cika buƙatun ingancin samfurin.

3. Yin Fim
Shirye-shiryen mold: Tsarawa da ƙera mold ɗin simintin da ya dace bisa ga ƙayyadaddun bayanai da siffar kusurwar aluminum. Yawanci mold ɗin ana yin sa ne da ƙarfe mai ƙarfi ko ƙarfe mai juriya ga lalacewa da kuma kwanciyar hankali na zafi.
Siminti: Zuba ruwan ƙarfe mai narkewar aluminum a cikin mold ɗin. A ƙarƙashin tasirin nauyi ko matsin lamba, ruwan ƙarfe mai narkewar aluminum yana cika ramin mold ɗin, sannan ya huce ta halitta ko kuma ta hanyar sanyaya da ƙarfi don ƙarfafa ruwan ƙarfe mai narkewar aluminum don samar da babu komai a cikin kusurwar aluminum.

4. Fitarwa
Dumama mara komai: Zafafa aluminum ɗin da aka yi da simintin zuwa kusan 400-500℃ don isa ga yanayin zafi da ya dace da extrusion. A wannan lokacin, aluminum ɗin yana da kyakkyawan filastik kuma yana da sauƙin fitarwa.
Tsarin fitar da iska: Sanya bututun mai zafi a cikin ganga mai fitarwa na bututun mai fitarwa, sannan a yi amfani da matsi mai yawa ta hanyar sandar fitarwa don fitar da bututun ƙarfe na aluminum daga ramin mai fitarwa don samar da kusurwar aluminum mai siffar giciye da girma ta musamman. A lokacin aikin fitar da iska, dole ne a sarrafa saurin fitar da iska da matsin lamba don tabbatar da daidaiton girma da ingancin saman aluminum.

5. Maganin saman jiki
Rage mai da tsaftacewa: Rage mai da aka yi amfani da shi a aluminum mai kusurwar da aka fitar don cire mai da ƙazanta a saman, sannan a wanke shi da ruwa mai tsafta don shirya don maganin saman da ke gaba.
Anodizing: Wannan yana ɗaya daga cikin hanyoyin da ake amfani da su wajen gyaran saman aluminum mai kusurwa. Ana samar da fim ɗin oxide mai tauri, mai jure lalacewa kuma mai jure tsatsa a saman aluminum mai kusurwa ta hanyar electrolysis. Kauri na fim ɗin oxide yawanci yana tsakanin microns 10 zuwa 30 kuma ana iya daidaita shi bisa ga buƙatun amfani daban-daban. aluminum mai kusurwa mai anodized zai iya samun launuka daban-daban kamar azurfa, zinariya, baƙi, da sauransu ta hanyar canza launi ko rini na electrolytic don ƙara kyawun adonsa.
Rufin Electrophoretic: A shafa wani Layer na rufin halitta a saman kusurwar aluminum, sannan a sa murfin ya manne daidai gwargwado a saman kusurwar aluminum ta hanyar electrophoresis. Rufin Electrophoretic na iya inganta juriyar tsatsa da juriyar yanayi na kusurwar aluminum, kuma a lokaci guda yana sa saman kusurwar aluminum ya sami kyakkyawan sheki da jin daɗi.
Feshin foda: Ana fesa murfin foda a saman aluminum mai kusurwa ta hanyar feshi, sannan a shafa murfin foda a cikin fim bayan an gasa shi a zafin jiki mai yawa. Feshin foda yana da ƙarfi sosai, juriya ga lalacewa da juriya ga tsatsa, zaɓin launi iri-iri, da kuma kyakkyawan aikin muhalli.

6. Yankewa da sarrafawa
Yankewa: Dangane da buƙatun abokin ciniki, yi amfani da kayan aikin yankewa don yanke kusurwar aluminum zuwa tsayin da aka ƙayyade. Hanyoyin yankewa da aka saba amfani da su sun haɗa da yankewa da yankewa. Sakewa na iya samun daidaito mafi girma kuma ya dace da lokutan da ake buƙatar girma mai girma; yankewa ya fi inganci kuma ya dace da samar da yawa.
Inji: Dangane da takamaiman buƙatun amfani, ana ƙara yin injinan kusurwa na aluminum, kamar haƙa, taɓawa, lanƙwasawa, da sauransu. Ana amfani da haƙa don shigar da masu haɗawa ko wasu kayan haɗi; taɓawa shine don sarrafa zaren ciki bisa ga haƙa don amfani da masu haɗawa kamar ƙusoshi; lanƙwasawa na iya sarrafa kusurwar aluminum zuwa kusurwoyi da siffofi daban-daban don biyan buƙatun shigarwa da amfani daban-daban.

7. Dubawa da marufi
Dubawar bayyanar: galibi duba ingancin saman aluminum na kusurwa, gami da ko akwai ƙaiƙayi, kumbura, kumfa, bambancin launi da sauran lahani, don tabbatar da cewa saman aluminum na kusurwa yana da santsi kuma launinsa iri ɗaya ne.
Ma'aunin daidaiton girma: yi amfani da kayan aikin aunawa kamar calipers, micrometers, rulers, da sauransu don auna tsawon gefe, kauri, kusurwa, tsayi da sauran girma na aluminum kusurwa don tabbatar da cewa sun cika takamaiman samfurin. Kula da daidaiton girma yana da mahimmanci don shigarwa da amfani da aluminum kusurwa.
Gwajin mallakar injina: ta hanyar gwaje-gwajen tensile, gwaje-gwajen tauri da sauran hanyoyi, ana gwada kaddarorin injina na aluminum na kusurwa, kamar ƙarfin tensile, ƙarfin samarwa, tauri, da sauransu, don tabbatar da cewa sun cika ƙa'idodi masu dacewa da buƙatun amfani.
Marufi: Ana naɗe aluminum mai kusurwa mai inganci, yawanci ana amfani da fim ɗin filastik, marufi na takarda ko marufi na katako don hana lalacewa yayin jigilar kaya da ajiya. Za a kuma nuna takamaiman samfurin, samfura, adadi, ranar samarwa da sauran bayanai a kan marufi don sauƙin ganewa da sarrafawa.